PRIOR TO DISCONECTING THE SPRAY WAND
HOSE FROM THE QUICK DISCONNECT, TURN OFF THE PUMP AND DEPRESS
THE SPRAY WAND HANDLE TO RELEASE PRESSURE.
II.
ASSEMBLY
BEFORE REMOVING sprayer from the shipping
box, the handle should be assembled as follows:
The clamp knobs on the sides of the lower
handle bar frame should be backed off far enough to allow
the hinge to slip into the frame end. Carefully lift the
upper handle bar assembly so as not to stretch the control
cables, and insert hinge ends into the lower handle bar
frame. With the hinge inserted completely, tighten the clamp
knob to secure the hinge. To fold the handle bar for storage
or transport, loosen the clamp knob ONLY one revolution,
pull the handle bar toward the operator, and fold forward.
ALWAYS USE CAUTION not to pull the hinge assembly out of
the lower handle bar frame to avoid damage to control cables
or electrical wiring.
After the sprayer is removed from the
shipping box, remove the Spray Wand and Hose. Slide the
wand into the carrier rings on the lower handle bar frame,
and attach the fitting end of the hose into the coupler
on the left side of the frame.
Your TRU MARK Field Marker is shipped
with the following:
1- Plastic Mixing Jug
1- Plastic Fill Funnel
1- Tool Kit in Bag
1- Spray Wand
1- Ten Amp Battery Charger
1- Owner's Manual
III.
OPERATION
BATTERY CHARGING
CAUTION - Before you use your battery
charger, read all instructions and cautions printed on the
battery charger, the battery, and follow the procedures
printed in this manual.
The battery you purchase for your TRU
MARK Field Marker will require charging before use. BEFORE
CHARGING, connect the Quick-Tach lead with terminal ends
to the battery by matching the polarity tag designation
to the correct battery post.
WARNING
! The terminal ends must be matched by the red positive
tag to the positive battery post and the white negative
tag to the negative battery post. Failure to properly match
the polarity tags to the battery posts will result in permanent
damage to the battery charger, the electrical system, and
possibly personal injury.
Once the terminal ends are tightly secured
to the battery posts, set the battery into the battery case
and allow the lead with the plug to hang outside the battery
case, and tighten the web strap to secure the lid. The Quick-Tach
plug may be inserted to the mating plug on the battery charger.
Set the switch on the charger panel to the automatic position,
then plug the charger into any 110V outlet to begin the
charging process. The battery has reached and will maintain
a full charge when the green indicator light on the charger
is on. Unplug the charger from 110V source, and then disconnect
the Quick-Tach plug.
WARNING
! Refer to Battery Charger Instructions when using the charger
at the Manual Setting. Prolonged charging at this setting
will cause permanent damage to your battery.
Set the battery box with charged battery
on the frame of the field marker and connect the Quick-Tach
plug ends. The panel gauge will read a full charge when
the ends are connected.
CAUTION - Operating the Field Marker for
a prolonged period with the battery at low charge will diminish
the life of the battery. Recharge battery before each use
to insure maximum efficiency.
PREPARING TO PAINT
The Field Marker is now ready to fill
with paint. Most field paints are concentrated and require
thinning at a two to one ratio. Mixing can be achieved by
filling the wide mouth mixing jug with concentrate to the
one and one half gallon mark, and filling to the two and
one half gallon mark with water. Close the lid tightly,
shake vigorously, and pour into the poly tank. Fill the
mixing jug again with only water to the two gallon mark
and pour into the poly tank. This procedure provides four
and one half gallons of field paint with a two to one mixture.
Additional agitation provides better dilution of the mixture.
Failure to follow this procedure results in plugging of
the inlet screen on the pickup tube.
The panel switch may be turned to the
ON position and the right hand cable control activated to
allow air to escape from the system and begin to spray paint.
SPRAY HEAD ADJUSTMENT
Make a sample stripe to check line width
and spray pattern. The spray head and shoes are preset at
the factory for a three and one half inch line width. Adjusting
line width is accomplished by loosening clamp collars on
the spray shoes and setting at the desired width. The closer
the shoes are set together, the lower the spray head should
be set. The spray pattern should not contact more than one
inch of the bottom of the spray shoe for best paint usage.
Your TRU MARK Field Marker is now field
ready.
SPRAY SHOE LIFT
The spray shoe lift control is provided
to raise the spray shoe during transport or spraying over
uneven ground. Adjustment for this control cable is performed
by resetting the clamp collars on the spray shoe for proper
tension and lift.
FLOW CONTROL VALVE
The flow control valve is located above
the aluminum manifold. The valve comes preset from the factory
at the full flow position. To restrict the flow, start by
loosening the small nut located underneath the brass knurled
knob by turning it counter-clockwise. Turn the knurled knob
in a clockwise direction until the desired flow is achieved,
then tighten down the small nut to prevent the knob from
turning during operation.
TRAFFIC LINE MARKING
To use zone marking paint or acrylic latex
paint used for parking lot marking you must plug the front
nozzle of the spray head with a solid disc spacer. Remove
the current spray nozzle and flow control value with multi-purpose
wrench and replace it with the spacer. The paint should
be diluted 16 ounces of water or 16 ounces of latex paint
conditioner for every gallon of paint used. You may or may
not need to adjust the restriction plug set screw in the
paint return line. Adjust the spray head to achieve your
desired line strip width. Since there may be slight paint
dribble when disengaging the right handlebar control, it
is recommended to reverse your direction for 6 to 12 inches
so excess paint is applied to already painted section.
IV.
MAINTENANCE & TROUBLE SHOOTING
MAINTENANCE
CLEANING
Proper maintenance of this equipment
will maintain its efficient performance and prolong the
life of all elements of operation. The single most important
item to emphasize in maintaining this Field Marker is
the cleaning of the unit after each use. Pour unused field
paint into a separate container from the poly tank on
the sprayer and rinse thoroughly with water. Fill the
poly tank with clean water and flush the system, including
the spray wand, until the discharged water runs clear.
Use the balance of the clean water to rinse the frame,
wheels and tires, and spray shoes. Remove the spray nozzles
and check valve screens, rinse with water and scrub any
dried paint with brush in tool kit. When replacing nozzles,
adjust direction with wrench in tool kit and tighten securely.
BATTERY MAINTENANCE
Refer to the Battery Owner's Instructions
for inspection and maintenance. The charging of the battery
was described in Section III. Refer to that section to
keep the battery at peak performance.
LUBRICATION
The only points of lubrication are the
hinge pivots and the shoe lift rod bushings. These may
be sprayed with WD-40 or a similar product several times
during a season to insure smooth operation.
TROUBLE SHOOTING
| SYMPTOM |
- |
Low Pressure at Spray
Head |
| CAUSE |
A- |
Low voltage |
| |
B- |
Plugged Inlet Screen
on Pickup Tube |
| |
C- |
Plugged Nozzle Tips
or Screens |
| |
D- |
Control Cable out of
Adjustment |
| |
E- |
Restriction Plug out
of Adjustment |
| |
F- |
Worn Pump Diaphragm
|
| |
G- |
Faulty Pump Motor |
| CURE |
A- |
Recharge Battery |
| |
B- |
Unscrew tank lid and
wipe any solids from the inlet screen (Mix paint well
to avoid this) |
| |
C- |
Remove nozzle tips and
check valve screens, brush and
rinse any residue and replace |
| |
D- |
Make Adjustments to Control
Cable |
| |
E- |
Adjust set screw in
restriction plug to restrict more flow |
| |
F- |
Replace Diaphragm with
new Pump Diaphragm Kit |
| |
G- |
Call factory for instructions
(1-800-553-6275) |
| |
|
|
| SYMPTOM |
- |
Hot Pump Motor/ Paint
Leaking from Pump Head |
| CAUSE |
A- |
Plugged Return Line |
| CURE |
A- |
Remove the restrictor
plug set screw, located at the end of the return line
hose. Use the wire cleaner
provided in the tool kit to clean the four restrictor
plug holes and replace set screw securely. |
| |
|
|
| SYMPTOM |
- |
Pump Will Not Operate |
| CAUSE |
A- |
Low Voltage |
| |
B- |
Blown Fuse |
| |
C- |
Pump is plugged with
dried paint |
| CURE |
A- |
Recharge Battery |
| |
B- |
Check panel fuse and
replace if necessary |
| |
C- |
Remove and return to
factory for repair or replacement |
V.
PARTS LIST
(Prices on request)
| DESCRIPTION |
PART NO. |
QTY. REQ'D. |
|
| Spray Head Assembly |
|
|
| Nozzle Body |
100-159-005 |
2 |
| Nozzle Cap |
100-159-006 |
2 |
| Spray Tips |
100-159-007 |
2 |
| Check Valve |
100-159-008 |
2 |
| Spray Shoe |
100-131-003 |
2 |
| Rod Clamp Block |
100-910-007 |
1 |
| |
|
|
| Tank Components |
|
|
| Poly Tank |
100-159-013 |
1 |
| "O" Ring |
100-159-024 |
1 |
| Return Line Cap |
100-910-010 |
1 |
| |
|
|
| System Components |
|
|
| Hand Control & Cable |
100-129-006 |
1 |
| Spray Wand Assembly |
100-151-001 |
1 |
| 50 Mesh Screen |
100-159-009 |
1 |
| Nozzle Cap |
100-159-006 |
1 |
| Nozzle Body |
100-159-005 |
1 |
| Pump |
100-159-015 |
1 |
| Flow Control Valve |
100-159-003 |
1 |
WARRANTY
TRU MARK E-100
eSelling4u.com, Inc., the manufacturer
of your TRU MARK Athletic Field Marker, warrants this product
for 2 years from the date of shipment for any defects in
material or workmanship.
Registration of your unit is not necessary
since records of purchase dates and owners are maintained
at the factory.
Should you have a warranty claim, call
1-800-553-6275 for instructions on return of goods for repair
or replacement. Please have your unit's serial number from
the front page of the owner's manual ready when calling.
The serial number is also located on the bottom of the E-100
platform.
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